{"id":2160,"date":"2026-09-10T11:25:10","date_gmt":"2026-09-10T11:25:10","guid":{"rendered":"https:\/\/hydroalpslab.ch\/?post_type=projets&#038;p=2160"},"modified":"2026-09-10T11:28:38","modified_gmt":"2026-09-10T11:28:38","slug":"tips-for-better-predicting-transient-loads-on-hydroelectric-turbines","status":"publish","type":"projets","link":"https:\/\/hydroalpslab.ch\/en\/projets\/tips-mieux-predire-les-sollicitations-transitoires-des-machines-hydroelectriques\/","title":{"rendered":"TIPS \u2013 Better prediction of transient loads on hydroelectric turbines"},"content":{"rendered":"<p class=\"wp-block-paragraph\"><strong>Research project supported by the Federal Office of Energy<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The increasing integration of wind and solar power into the electricity system is heightening the need for flexibility. Thanks to their ability to adjust their output rapidly, hydroelectric power stations play a vital role in balancing the grid.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">However, this increased flexibility entails <strong>much more frequent starts, stops and changes in load<\/strong>. These transitional operating modes place significant hydraulic and mechanical stresses on the wheels, shafts, valves and other machine components. The TIPS report therefore points out that the number of start-stop cycles can rise from just a few cycles per year in a conventional operation to several hundred, or even more, in a highly flexible operation.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Being able to predict these stresses accurately is therefore essential for reconciling <strong>flexibility of the electricity system and the service life of hydroelectric power stations<\/strong>.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Simulate both the machine and the entire hydraulic circuit simultaneously<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">During a transient event, the hydraulic machine cannot be considered in isolation from its environment. Variations in flow rate and pressure generated in the turbine propagate through the pipework, whilst the response of the hydraulic circuit in turn influences the flow within the machine.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The TIPS project aims to model this interaction by combining two complementary numerical approaches:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>SIMSEN<\/strong>, which enables the pipes, tanks and hydroacoustic phenomena of the entire development to be represented effectively in 1D; ;<\/li>\n\n\n\n<li><strong>ANSYS CFX<\/strong>, used in 3D in areas where a detailed description of the flow is required, particularly inside the turbine.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">The two models exchange their hydraulic conditions during the calculation using a method of <strong>1D\u20133D co-simulation<\/strong>. The aim is to maintain the accuracy of CFD within the machine whilst avoiding the prohibitive cost of a three-dimensional simulation of the entire hydraulic circuit.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This project is funding Mathieu Mettille\u2019s PhD thesis.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">A methodology that has been progressively validated<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Development is carried out in stages, progressing from a well-understood academic case study to real-world hydroelectric turbines.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The first phase is based on flow around a semi-cylinder placed within a pipe. The periodic detachment of vortices generates fluctuations capable of exciting the natural frequencies of the hydraulic system. This scenario thus allows for a controlled study of the phenomena of <strong>hydroacoustic resonance<\/strong>, with or without cavitation.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The results show that the co-simulation accurately reproduces the resonance mechanism. In non-cavitation conditions, the configuration combining 1D\u20133D coupling and the SAS-SST turbulence model provides the best agreement with the experimental measurements.<\/p>\n\n\n\n<figure class=\"wp-block-video\"><video height=\"720\" style=\"aspect-ratio: 1216 \/ 720;\" width=\"1216\" controls src=\"https:\/\/hydroalpslab.ch\/wp-content\/uploads\/2026\/09\/These_Mathieu_Cylindre-1.mp4\"><\/video><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">Moving from an academic case study to an industrial pump-turbine<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The methodology was then applied to an industrial case study: unit 5 at the power station in <strong>Z\u2019Mutt<\/strong>, as part of the Grande Dixence development.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This reversible Francis pump-turbine is fitted with a full-power frequency converter, enabling it to operate at variable speeds. It had previously been the subject of an extensive programme of numerical and experimental research as part of the European XFLEX Hydro project, notably in Daniel Biner\u2019s PhD thesis.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Whilst previous work was based on a sequence of quasi-steady-state operating points, TIPS now seeks to <strong>simulate the entire transient start-up process<\/strong>, with dynamic interaction between the machine and the pipes.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">First full co-simulation of a Z\u2019Mutt start-up<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">A bidirectional co-simulation <strong>1D\u20133D\u20131D<\/strong> has been implemented: the pump-turbine is modelled using CFD, whilst the upstream pipeline and the downstream channel are modelled in SIMSEN. The boundary hydraulic conditions are no longer imposed on the basis of measurements but are calculated dynamically during the simulation.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The initial results are very encouraging. The model accurately reproduces the key hydraulic parameters measured during start-up: <strong>flow rate, torque, inlet pressure and net head<\/strong>, with Nash coefficients greater than <strong>0.95 for most variables<\/strong>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The pressures measured directly on the impeller blades are also accurately reproduced: the relative RMSE error remains <strong>less than 7 % across all monitored points<\/strong> for the average trend in pressure loads.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Higher-frequency fluctuations, however, remain underestimated, which suggests that there is still room for improvement in terms of the mesh, the time step and the modelling of turbulence.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-7387b849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-video\"><video height=\"2548\" style=\"aspect-ratio: 1334 \/ 2548;\" width=\"1334\" controls src=\"https:\/\/hydroalpslab.ch\/wp-content\/uploads\/2026\/09\/These_Mathieu_Zmutt_0.mp4\"><\/video><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-video\"><video height=\"898\" style=\"aspect-ratio: 1354 \/ 898;\" width=\"1354\" controls src=\"https:\/\/hydroalpslab.ch\/wp-content\/uploads\/2026\/09\/These_Mathieu_Zmutt_1-1.mp4\"><\/video><\/figure>\n\n\n\n<figure class=\"wp-block-video\"><video height=\"898\" style=\"aspect-ratio: 1354 \/ 898;\" width=\"1354\" controls src=\"https:\/\/hydroalpslab.ch\/wp-content\/uploads\/2026\/09\/These_Mathieu_Zmutt_3.mp4\"><\/video><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-video aligncenter\"><video height=\"898\" style=\"aspect-ratio: 1354 \/ 898;\" width=\"1354\" controls src=\"https:\/\/hydroalpslab.ch\/wp-content\/uploads\/2026\/09\/These_Mathieu_Zmutt_2.mp4\"><\/video><\/figure>\n<\/div>\n<\/div>\n\n\n\n<h3 class=\"wp-block-heading\">Towards usable digital tools for engineering<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The results obtained so far demonstrate the feasibility of an approach in which only the hydraulically complex areas are simulated in 3D, whilst the rest of the development is represented by much lighter 1D models.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This strategy makes it possible to <strong>to significantly reduce computational complexity compared with fully three-dimensional modelling<\/strong>, whilst maintaining a level of accuracy deemed sufficient for engineering analyses. It therefore represents an important step towards the reliable prediction of transient loads and, ultimately, their impact on the service life of components.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The next stage of the project will involve further improving the robustness of the coupling and applying the methodology to a second case study: a Francis turbine tested on a scale model at the\u2019<strong>Laval University<\/strong>. The results will then be used to draw up recommendations and best practices for 1D\u20133D simulation of transient conditions.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">A Swiss\u2013Canadian scientific collaboration<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">TIPS combines the <strong>Hydro Alps Lab<\/strong>, <strong>Hydropower Dynamics Engineering SA<\/strong> and <strong>Alpiq AG<\/strong> in Switzerland to the group <strong>HEKI at Laval University<\/strong> in Quebec. This collaboration brings together expertise in hydroacoustic simulation, data from full-scale tests and experiments on scale models.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In particular, an article on the co-simulation of start-ups of the Z\u2019Mutt pump-turbine has been accepted for the\u2019<strong>IAHR Symposium on Hydraulic Machinery and Systems 2026<\/strong><\/p>\n\n\n<div data-is-block=\"jet-engine\/dynamic-image\"><div class=\"jet-listing jet-listing-dynamic-image\" ><a href=\"https:\/\/hydroalpslab.ch\/en\/projets\/tips-mieux-predire-les-sollicitations-transitoires-des-machines-hydroelectriques\/\" class=\"jet-listing-dynamic-image__link\"><\/a><\/div><\/div>\n\n<div class=\"\"data-is-block=\"jet-engine\/dynamic-image\"><div class=\"jet-listing jet-listing-dynamic-image\" ><a href=\"https:\/\/hydroalpslab.ch\/en\/projets\/tips-mieux-predire-les-sollicitations-transitoires-des-machines-hydroelectriques\/\" class=\"jet-listing-dynamic-image__link\"><\/a><\/div><\/div>\n\n<div class=\"\"data-is-block=\"jet-engine\/dynamic-image\"><div class=\"jet-listing jet-listing-dynamic-image\" ><a href=\"https:\/\/hydroalpslab.ch\/en\/projets\/tips-mieux-predire-les-sollicitations-transitoires-des-machines-hydroelectriques\/\" class=\"jet-listing-dynamic-image__link\"><\/a><\/div><\/div>\n\n<div class=\"\"data-is-block=\"jet-engine\/dynamic-image\"><div class=\"jet-listing jet-listing-dynamic-image\" ><a href=\"https:\/\/hydroalpslab.ch\/en\/projets\/tips-mieux-predire-les-sollicitations-transitoires-des-machines-hydroelectriques\/\" class=\"jet-listing-dynamic-image__link\"><\/a><\/div><\/div>","protected":false},"template":"","type-de-projet":[26,29,28],"class_list":["post-2160","projets","type-projets","status-publish","hentry","type-de-projet-en-cours","type-de-projet-recherche","type-de-projet-simulation-numerique"],"_links":{"self":[{"href":"https:\/\/hydroalpslab.ch\/en\/wp-json\/wp\/v2\/projets\/2160","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/hydroalpslab.ch\/en\/wp-json\/wp\/v2\/projets"}],"about":[{"href":"https:\/\/hydroalpslab.ch\/en\/wp-json\/wp\/v2\/types\/projets"}],"wp:attachment":[{"href":"https:\/\/hydroalpslab.ch\/en\/wp-json\/wp\/v2\/media?parent=2160"}],"wp:term":[{"taxonomy":"type-de-projet","embeddable":true,"href":"https:\/\/hydroalpslab.ch\/en\/wp-json\/wp\/v2\/type-de-projet?post=2160"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}